Products · Automatic Discharge Series

Automatic Sludge Discharge Centrifuge for Continuous Production

An automatic sludge discharge centrifuge separates metal fines and sludge, then removes collected solids through a controlled discharge cycle—without disposable filter media in the centrifugal separation stage.

60–200 L/minRated flow range2–20 LSolids capacity rangeUp to 6,500 GMaximum separation force
01 · Automatic product family

Choose an Automatic Sludge Discharge Centrifuge

The four core VC models cover rated flows from 60 to 200 L/min. Selection is based on more than flow: G-force, solids capacity, fluid viscosity, contaminant density, required sump turnover and discharge frequency must be reviewed together. Open a model page for its detailed specifications and inquiry route.

VC-600E enclosed configuration: it uses the same separation parameters as the VC-600 with an integrated enclosed housing. Its dedicated product page is still in development, so no inactive link is published here.
02 · Discharge cycle

How Automatic Sludge Discharge Works

The automatic system separates and removes solids as a controlled operating cycle. Exact timing and control logic are set for the actual contaminant and solids loading; they are not copied from one application to another.

01

Feed and Accelerate

Contaminated coolant or compatible oil enters the rotating tubular bowl and accelerates with the separation zone.

02

Separate Solids

Denser fines and sludge move toward the bowl wall while separated fluid follows the outlet path back to the sump.

03

Initiate Discharge

The control system starts the configured discharge sequence after the selected operating condition or interval is reached.

04

Remove and Resume

The scraper and discharge path remove collected solids so the system can continue its next separation cycle.

A real cycle video is required before final visual completion. It should show the inlet condition, operating sequence, discharged solids and restart without editing away the transition between stages.

03 · Internal mechanism

Scraper, Tubular Bowl and Discharge Path

The tubular bowl creates the centrifugal field used for solid-liquid separation. The scraper and discharge path manage the solids retained in the collection area. These parts have different jobs: the bowl provides separation performance, while the discharge mechanism controls how accumulated material leaves the machine.

Automatic discharge reduces routine manual bowl cleaning, but it does not remove the need for inspection. Wear condition, seals, bearing condition, scraper clearance, discharge-valve movement and sludge outlet cleanliness remain part of preventive maintenance.

Application-specific setupA sticky sludge, dry metallic fines and soft phosphate coating residue do not behave the same way. Discharge timing and inspection frequency must match the real material.
Maintenance & Spare Parts →
04 · Operating fit

When Automatic Discharge Is the Right Choice

Automatic discharge is mainly a production-continuity and labour decision. It is usually considered when solids are generated repeatedly, the process runs across multiple shifts or stopping for manual cleaning would disturb the line.

BEST FIT

Repeated Solids Loading

Machining, cold forming, grinding, wire drawing and rolling operations may introduce solids throughout the shift rather than in one short batch.

BEST FIT

Central or Shared Sumps

A higher-flow model can support circulation from several machines when the sump, pump and return routing are engineered as one system.

BEST FIT

Limited Cleaning Windows

Controlled sludge discharge reduces the need to open and clean a collection bowl at frequent production intervals.

Automatic does not mean maintenance-free

Operators still inspect the discharge path, scraper, seals and bearings. Process settings must be checked when the contaminant or production rate changes.

When manual discharge may be better

Batch use, low solids loading, a dedicated single machine or a predictable cleaning window may justify a simpler manual-discharge centrifuge with lower system complexity.

05 · Series comparison

Automatic Sludge Discharge Centrifuge Models

The five automatic configurations cover different combinations of separation force, rated flow, solids capacity and enclosure. The table supports initial screening; final selection requires the fluid and contamination data listed at the bottom of this page.

ModelFlow RateSpeedG-ForceSolids CapacitySelection Direction
VC-60060 L/min8,000 rpm6,500 G2 LHighest G-force; fine dense solidsView Model →
VC-600E60 L/min8,000 rpm6,500 G2 LVC-600 performance; enclosed housingPage in development
VC-80080 L/min4,500 rpm2,800 G3.2 LMid-range flow selectionView Model →
VC-1500150 L/min3,000 rpm1,860 G8 LMultiple machines; central sumpView Model →
VC-2000200 L/min3,000 rpm1,700 G20 LHigh solids loading; largest capacityView Model →

Rated flow is not a guaranteed separation result. Viscosity, temperature, particle density, particle size, sump volume, piping and pump duty affect actual performance. The VC-600E dimensions and weight differ from the VC-600 because of its enclosed housing, although its main separation parameters are the same.

Return to the Coolant Centrifuge category guide →
06 · Production applications

Applications with Continuous Solids Generation

FASTENERS

Cold Forming

Phosphate coating residue and iron fines can build continuously in cold heading oil. Automatic discharge reduces repeated manual solids removal.

View Application →
MACHINING

CNC & Grinding

Fine chips, swarf and grinding contamination may circulate through dedicated machines or a shared sump across multiple shifts.

WIRE

Wire & Cable

Wire drawing lubricant and drawing emulsion can carry aluminium fines, copper fines and other dense metallic contamination.

STEEL

Tube & Rolling Mill

Mill scale and metallic solids can require repeated separation where a manual cleaning interval would be disruptive.

A production installation may also require a circulation pump, coarse screen, buffer or central sump, controls and safe service clearance. The centrifuge should be integrated as one treatment stage within the complete fluid circuit.

Send the operating temperature, fluid viscosity, contaminant description, machine count, sump volume and required flow before model selection. A fluid sample or site video can clarify difficult sludge behaviour.

07 · Verify discharged solids

Evaluate the Solids Leaving the System

The visible output of the automatic cycle is the discharged solids stream. Its moisture, texture and volume depend on the fluid, contaminant, process temperature, flow and control settings. One photograph cannot represent every application.

Commissioning should establish a baseline for solids volume, discharge interval, sump-cleaning frequency, fluid-change interval and any disposable filter media previously used. Compare the same measures after the system reaches stable operation.

Observe discharge consistencyCheck the outlet for blockageRecord solids volume by shiftReview settings after process changes

We do not apply a universal savings figure. Disposal requirements also depend on the retained fluid, contaminant composition and local environmental rules.

Get a series recommendation

Match the Automatic Centrifuge to Your Process

Send the fluid type, operating temperature, contaminant, required flow, sump volume, machine count, current filtration method and available voltage. We will compare G-force, flow and solids capacity before recommending a model.

Fluid type and viscosityContaminant and particle behaviourOperating temperatureRequired flow and sump volumeMachine count and shift pattern380V/50Hz, 400V/50Hz or 480V/60Hz
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